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What Are Polyeurethane Powder Coatings

 

Urethane-cured polyester powder coatings combine very smooth, exceptional thin film capability, with excellent mar and chip resistance, and good weathering properties.  Adhesion to properly prepared (pretreated) substrates will provide very durable coatings with long-term resistance to humidity and corrosion.  Polyurethanes are typically resistant to many diluted aqueous acids, salts, aromatic and aliphatic hydrocarbons, grease, and oils.  

Typical applications utilizing polyurethane coatings include fluorescent light fixtures, lawn and garden equipment, electrical enclosures, playground equipment, range panels, air conditioners, automotive trim, and patio furniture.

Pretreatment Iron phosphate, zinc phosphate Advantages Excellent gloss retention
Application Conditions Electrostatic powder spray Good salt spray resistance
40 - 100KV Wide range of possible colors
Film Thickness 1.2 - 3.5 mils Possible F-4H pencil hardness
Specific Gravity 1.2 - 1.8 Smooth coatings produced
Coverage 107.0-160.0 sq.ft./lb. per mil of coating Gives low gloss matte finishes
Baking Schedules 5 minutes at 410º F
(Standard Cure /  10 minutes at 399º F Disadvantages Releases volatiles upon curing
Metal Temperature) 15 minutes at 374º F Thick film limitations
30 minutes at 356° F

Polyurethane Standard Cure Schedules

The data below is based on 20-gauge steel panels.  For heavier ware, higher temperatures or longer oven times may be necessary.
Low Gloss or textured finishes may require a slightly longer cure.

Polyurethane Standard Cure Schedules

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